Industrial Plant Maintenance Services

We provide end-to-end industrial maintenance solutions to ensure business continuity, safety, and efficiency in your facilities. At Mod Industrial Services, we extend the life of equipment and reduce failure risks through routine maintenance, planned shutdowns/turnarounds, predictive maintenance, and proactive maintenance approaches across refineries, petrochemical plants, power plants, cement factories, steel plants, and industrial production facilities. This increases operational efficiency and optimizes maintenance costs.
From maintenance to mechanical installation, scaffolding to insulation works, we manage all processes in-house with our expert teams. This eliminates the risks of time loss, coordination challenges, and cost increases that arise when working with multiple contractors, providing our clients with safe, fast, and integrated turnkey solutions.
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Our Industrial Maintenance Services

Routine Maintenance and Inspections

Routine maintenance and periodic inspections are critical to uninterrupted production and equipment safety. At Mod Industrial Services, we perform regular maintenance of your equipment, preventing breakdowns and extending system life. Our expert teams carefully inspect production line equipment, apply the required maintenance, and keep system performance at its peak.

Emergency and Planned Shutdowns

In unexpected failures, we provide rapid intervention to bring your facility back online as quickly as possible. In addition, through our planned maintenance and shutdown/turnaround services, we carry out detailed maintenance and repair activities according to pre-determined schedules, minimizing production losses. Our planned shutdown programs ensure maximum efficiency of your equipment and safeguard your maintenance processes.

Shutdown Planning Teams

For safe and efficient execution of planned shutdowns, we establish dedicated shutdown planning teams tailored to your facility. Using advanced planning software such as Primavera P6 and MS Project, our teams optimize schedules, allocate resources effectively, and ensure all maintenance activities are completed in minimum time with maximum safety. This minimizes production downtime while securing operational continuity.

Professional Maintenance Personnel

Depending on your needs, we assign on-site maintenance teams. Through structured maintenance planning, root cause analysis (RCA), reporting, and field engineering support, we ensure sustainable efficiency and uninterrupted operations.

Types of Industrial Maintenance

Reactive Maintenance

Interventions carried out after a breakdown has occurred. Ensures systems are safely and reliably returned to operation. Applied in managing unplanned downtimes.

Preventive Maintenance

Scheduled maintenance activities based on time or operating cycles. Regular inspections reduce failure risks and extend equipment life. OEM instructions and facility maintenance standards are followed.

Predictive Maintenance

Continuous monitoring of equipment performance using vibration analysis, thermal imaging, oil analysis, and process data to detect potential failures before they occur. Findings are verified using non-destructive testing (NDT) methods when necessary.

Proactive Maintenance

Recurring failures are eliminated through root cause analysis (RCA, FMEA, FTA) and permanent corrective actions. This approach supports a culture of continuous improvement and reduces total maintenance costs in the long term.

Industries We Serve

With extensive sector experience and strong engineering capabilities, Mod Industrial Services provides industrial maintenance solutions in the following industries.
Energy: Thermal power plants, hydroelectric power plants
Petrochemical and Refinery: Oil refineries, petrochemical facilities
Offshore: Offshore platforms, drilling vessels, FPU units
Cement and Mining: Cement factories, mining sites, and processing plants
Shipyards and Marine Construction: Ship repair, maintenance, and new build projects
Iron and Steel: Blast furnaces, converters, rolling mills
Industrial Plants: Food, oil, chemical, paint, and pharmaceutical manufacturing facilities
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Frequently Asked Questions (FAQ)

What is industrial plant maintenance?

It is the set of planned/unplanned maintenance, inspection, repair, and improvement activities carried out to ensure safe, efficient, and continuous operation of an industrial facility.

How is plant maintenance performed?

The process follows these steps: site survey & risk analysis → maintenance planning → material/workforce organization → on-site execution → testing & commissioning → reporting. All stages are executed in compliance with occupational health, safety, and quality standards.

How is maintenance planning carried out?

Maintenance planning is customized according to facility needs and production schedules. The process includes risk analysis, creation of a maintenance calendar, supply of spare parts and materials, and coordination of field teams. Execution is carried out in line with safety standards, followed by testing, commissioning, and reporting. This minimizes downtime, extends equipment life, and keeps costs under control.

What are the benefits of industrial maintenance for businesses?

Regular and professional industrial maintenance provides critical advantages: it extends equipment life, minimizes unplanned downtime, and ensures production continuity. It also improves energy efficiency, reduces safety risks, and lowers long-term maintenance costs—helping businesses increase operational efficiency and gain competitive advantage.